Everything you should know about the BYD Blade Battery

With the BYD Battery making news and the media linking it to the future Tesla cars including the Tesla Model 2, let’s take a look at what we know about the technology:

In March 2020, BYD launched its new battery pack for EVs, the ‘Blade’ battery, intending to redefine the safety standards for the EV industry. The Chinese automaker offered Blade batteries in only select models so far, but now, it plans to use them in all models.

Under development for several years, the lithium iron phosphate battery comes with singular cells arranged together and inserted into the battery pack. The optimized battery pack has increased space utilization by over 50% compared to lithium-iron-phosphate block batteries.

According to He Long, Vice President of BYD and Chairman of FinDreams Battery Co, the Blade batteries have four various advantages:

  • slow heat release
  • low heat generation
  • high starting temperature for exothermic reactions
  • ability to not release oxygen during a breakdown

No smoke or fire observed during nail penetration testing

The BYD Blade batteries have undergone several stringent tests, including nail penetration, heating to 572 deg Fahrenheit, overcharging to 260%, crushed and bent. During the nail penetration test, the battery didn’t emit smoke or fire, and the surface temperature reached just 30º – 60º C. In the same scenario, a ternary lithium battery went past 500º C and burned, and a conventional LFP block battery reached a temperature of 200º to 400º C but didn’t emit fire or smoke.

BYD Blade battery test results
BYD Blade batteries have passed many different stringent safety tests. Image Source: BYD

BYD Blade batteries withstood even extreme heat of 300º C in furnace testing and a 260% overcharging test without exploding or even catching fire. There was also a test in which a 46-tonne heavy-duty truck drove over the Blade battery, but that didn’t cause leakage, deformation, or smoke. BYD said that the battery was perfectly intact after the test and still usable in an EV.

High-end specification

BYD’s Blade battery allows high-end specifications. Its single-cell design has compact dimensions of 96 cm in length, 9 cm in width, and 1.35 cm in height. The company places the single cells in an array and inserts them into a battery pack in a blade-type arrangement. It promises a life of over 1.2 million km after 3,000 charging/discharging cycles.

AspectBYD Blade battery cell specification
ChemistryLiFePO4 (LFP)
Capacity202 Ah
Nominal Voltage3.2 V
Maximum Charging Voltage3.65 V
Energy Content646.4 Wh
Length905 mm
Width118 mm
Height13.5 mm
Volume1.4 L
Volumetric Energy Density448 Wh/L
Weight3.9 kg (est.)
Gravimetric Energy Density166 Wh/kg
Cycle Life3,000+ cycles

The BYD Tang EV with the Blade battery can accelerate from 0-100 km/h in just 4.6 seconds and achieve a range of 505 km (NEDC). Its fast-charging max. power is 110 kW, which allows charging up from 30 to 80% SoC in 30 minutes. That’s old news, though.

BYD EVs riding on the new e-platform 3.0 platform like the BYD EA1/BYD Dolphin pack the ultra-safe Blade battery as standard. The highest specification vehicles on the platform can go from 0 to 60 mph (0-97 km/h) in just 2.9 seconds and achieve a range of up to 600 miles (966 km). Moreover, thanks to an operating voltage of 800 volts, they can provide a range of 90 miles (145 km) from just 5 minutes of charging.

Video Source: YouTube/BYD Europe

BYD believes that electric vehicle manufacturers have overlooked battery safety in their pursuit of a higher range. The energy density race has made batteries’ safety take the sidelines, and with the Blade battery, BYD aims to bring it to the front again. BYD has also announced that it is in talks with many vehicle brands to develop products based on the Blade battery and is open to working with other companies.

According to Twitter user DKurac, BYD could sell more than 600,000 units or 35 GWh of Blade batteries in 2021. Those figures could increase to 820,000 units or 51 GWh, respectively, in 2022, and then to 1 million units or 70 GWh, respectively, in 2022.